Clamptek Pneumatic/ Air Vertical Type Toggle Clamp CH-10249-A
Features:
Quick release, high holding capacity
Application:
Welding, light machining, checking fixture, assembly fixture, woodholding, metalwork holding, workingholding
| MODEL | CYLINDER INSIDE
DIAMETER
mm[in] | CYLINDER AREA
cm2[in2] | MAXIMUM CYLINDER AIR PRESSURE
[kgf/cm2][Bar][PSI] | HOLDING CAPACITY
N [lbf] | WEIGHT
kg [lb] | BAR OPENS | PORT SIZE | PLUNGER STROKE |
| CH-10249-A | 50[1.97] | 19.63[3.05] | 10 | 10 | 140 | 4500[1012.5] | 3.64[8.02] | 95° | G1/8″ | 50[1.97] |
Unit: mm[in.]
Recommended Model by Industry:A. Automobile Industry
1. Welding of various vehicle frames and accessories (small sheet metal parts) is used as positioning bolts and fixtures for welding jigs.
Main application models: 702-C,702-D,702-K,101-J,10247,12265,304-E,304-H,303-E etc.
2. Welding inspection of various vehicle frames and accessories (small sheet metal parts) is used as positioning bolts and fixtures for inspecting jigs.
Main application models: 12135,12137,304-C,302-F etc.
3. Stamping of all kinds of vehicle frames, accessories (small sheet metal parts) and sheet metal door panel parts is used as positioning bolts and fixtures for stamping parts inspecting jigs.
Main application models: 12130,12135,11412,302-F,36020 etc.
4. Welding and welding inspection of various door panels are used as positioning bolts and fixtures for welding and testing molds.
Main application models: 702-C,702-D,101-E,10247,12130,12135,12137,304-E etc.
5. Welding of various automobile roof and side windows is used as fixtures for welding fittings.
Main application models: 11412,203-F,21502-B etc.
6. Welding of various car seats is used as positioning bolts and fixtures for welding fittings.
Main application models: 11412,12265,102-B,36020,303-E etc.
7. The production of molded foams for luxury car seats is used as fixtures for foaming molds.
Main application models: 702-D,40341,304-H, etc.
8. The production of various automobile (motorcycle) mufflers is used as fixtures for welding jigs.
Main application models: 11412,10247,12305,22175,25382,36020,303-E,305-H etc.
9. The production of various automobile (motorcycle) carburetors is used as fixtures for jigs and fixtures for drilling machines.
Main application models: 201-B,21382,21383,21384 etc.
10. The production of various automobile (motorcycle) wiring harness and electrical appliances is used as fixtures for testing jigs. Some of them are also used for assembling fixtures during assembly.
Main application models: 201,201-A,201-B,101-A etc.
11. Production of various automobile steering wheels:
1) used as fixtures for welding jigs,
Main application models: 201,201-A,201-B,101-B.
2) used as end caps for foaming molds.
Main application models: 304,305 series.
12. Production of various automobile interior accessories:
1) Dashboards, etc. (using PP, ABS materials); used as clamping fixtures for "casting molds";
Main application models: 431,40341.
2) Dashboards, etc. (using PU materials); used as clamping fixtures for "foaming molds"; and
Main application models: 40341,10448,20448,702-D etc.
3) Inspection of interior accessories is used as positioning and locking fixtures for testing jigs;
Main application models: 101-D,12130,12135,302-F etc.
4) Lining (with leather, wool cloth materials) is used as fixing fixtures for fixing upper and lower molds on the press.
Main application models: 40370,40380,40370LP.
13. The rivets and welds on the chassis of small cars such as minibuses, jeeps and sedans are used as positioning and locking fixtures for riveting and welding jigs.
Main application models: 702-C,702-D,702-K,303-E,304-H etc.
14. In the production of partially refitted auto bodies, the manual toggle clamp is used in the assembly and welding of auto bodies.
Main application models: F clamps and Toggle Pliers.
15. Manual toggle clamps are used for local spot welding during assembly in small and medium sized automobile plants.
Main application models: Toggle Pliers.
16. Production of luxurious minibus and bus bodies:
1) Body keel welding is used as fixtures for welding jigs.
Main application models: 702-D,10247,12265,11412 etc.
2) For welding of the outer metal plate of the car body, manual toggle clamps are used as fixtures.
Main application models: F clamps and Toggle Pliers.
3) For the adhesion of super-luxury bus and minibus interior accessories, manual toggle clamps are used for adhesion and fixation between interior accessories and auto bodies.
Main application models: F clamps.
Note: Manual toggle clamps can be used for all products or parts that are similar to the above 16 categories regarding the manufacturing materials and production methods and have the characteristics of continuous mass production.
B. Motorcycle Industry
1. Welding of car frames is used as positioning bolts and fixtures for welding molds.
Main application models: 12265,11412,11421,101-B,12205,10247,22175,25382,36020,304-E,304-H,303-E,36060,702-C,30509 etc.
2. Steering column: welding of front and rear forks and guard frames is used as positioning bolts and fixtures for welding jigs.
Main application models: 11421,11412,22175,36020,302-F,303-E etc.
3. The production of engine cylinder heads and cylinder blocks is used as fixtures for drilling machines.
Main application models: 25383,25382,12265-A,12132-A etc.
4. Carburetors, mufflers and wire harnesses are all used in the same way as in the "automobile industry."
Note: Manual toggle clamps can be used for all products or parts that are similar to the above three points regarding the manufacture of materials and production methods and have the characteristics of continuous mass production.
C. Railway Vehicle Industry (including subways and light rail vehicles)
1. Body keel welding is used as fixtures for welding molds.
Main application models: 101-J,10247,22502-B,11421,203-F,12130,702-C,702-D.
2. For welding of the outer metal plate of the car body, manual toggle clamps are used as fixtures.
Main application models: F clamps.
3. Welding of door panels is used as positioning bolts and fixtures for welding jigs.
Main application models: 11412,12205,10247,225-D,21382,304-C,304-E etc.
4. Welding of seats is used as fixtures for welding fittings.
Main application models: 12265,11421,36020,22235 etc.
5. The production of molded foams for luxury seats is used as fixtures for foaming molds.
Main application models: 702-D,40341,304-H etc.
6. The adhesion of luxury auto interior accessories is used for adhesion and fixation between interior accessories and auto bodies.
Main application models: F clamps.
D. Bicycle Industry (including baby strollers and other non-motor vehicles)
1. For welding of car frames (commonly known as a tripod), a manual toggle clamp is used as positioning bolts and fixtures for assembly (or molding) welding molds.
Main application models: 30509,30609,101-EL,10247 etc.
2. Welding of front and rear forks and guard frames is used as positioning bolts and fixtures for welding fittings.
Main application models: 11412,203-F,101-E,304-E,36020 etc.
E. Electronics Industry
1. All electronic products- such as televisions, radios, DVD, electronic doorbells, and computers, etc., are all with circuit boards which are composed of PCB boards and electronic components inserted and attached to them. There are two ways to insert and attach electronic components to PCB boards:
(1) Automatic, SMT using products, AI automatic equipment to insert and attach electronic components; this method does not require a manual toggle clamp.
(2) Assembly line, divided into the card slot type and ring type. A manual toggle clamp is generally used in the ring-type assembly line of inserting and attaching electronic components on PCB boards, which is used to fix PCB boards. No manual toggle clamp is needed in the card slot type production line.
Main application models: 101-A,20400,201,201-A,20100,22005,20800,20300,22100 etc.
2. No matter which way the circuit board is manufactured in point "5-1," manual toggle clamps are used on "test jigs" for "online testing" and "testing line."
Main application models: 101-A,201,10250,10250-U,304,305 series etc.
3. In the production of various electronic products, equipment, and electrical wiring harness for household appliances, manual toggle clamps are used in the inspection process, and in some factories, manual toggle clamps are used in the assembly process for "test fixtures" and " assembly fixtures."
Main application models: 13005,101-A,13009,201,201-A,20800,36070 etc.
4. For the production of electronic components such as filters and amplifiers, manual toggle clamps are used on test equipment and test jigs.
Main application models: 101-A,102-B,11401,12050-U,201-B,20752-B,22100 etc.
5. A manual toggle clamp is used as fittings in electronic production equipment, such as crest welders, reflow soldering machines, DDC machines, reflow ovens, stretching machines, and screen printing machines.
Main application models: 101-A,102-B,40341,80325 etc.
6. Manual toggle clamps are used in the assembly line and testing process of small motors and electric tools.
Main application models: 12050,12050-U,101-A,102-B,301-A,304-C etc.
7. The metal shell of various electrical appliances, such as water heaters, microwave ovens, air conditioners, refrigerators, cabinets, and chassis is quickly clamped on the "welding molds" as a fixture.
Main application models: 11412,203-F,225-D,21502-B,102-B,101-D
8. Electrostatic spraying equipment and manual toggle clamps serve as accessories, mainly for barrel cover opening and closing. (In the spraying production line, a manual toggle clamp is sometimes used to fix the processed object).
Main application models: 40323,431,40341,451 etc.
9. One of the production equipment for PCB boards, jet-soldering machine, with manual toggle clamp on the conveyor chain fixture.
Main application models: 101-A,201,20300,21800 etc.
10. The manual toggle clamp is used as a component on the "mechanical winding machine" for fixing the core frame.
Main application models: 12130,12130-A etc.
11. Electronic toys, game consoles and IC cards (The use of manual toggle clamps is the same as in points 5-1 and 5-2).
12. The production of weighing sensors uses manual toggle clamps, with process locations unknown.
13. In the production of electronic wiring, manual toggle clamps are used for embedded wires.
Main application models: 30600HL,30600PR,31200HL,31200PR.
14. In manufacturing batteries (mainly cell phone batteries or stacked cell battery blocks like cell phone batteries, such as laptop batteries; other batteries will also be used, but in small quantities), manual toggle clamps are used in:
(1) the semi-finished electric cores produced are assembled into battery blocks and used in the "assembly fixture" on the assembly line,
Main application models: 101-A,102-B,22100,201-B,36204 etc.
(2) the comprehensive performance of the battery block is tested and used in the "test jig."
Main application models: 101-A,201,20400,20800 etc.
15. In the manufacture of mobile phones (or similar products), manual toggle clamps are used in the:
(1) production of circuit boards (similar to points 5-1, 5-2)
(2) mobile phone comprehensive performance test. When the mobile phone is assembled without batteries, the comprehensive performance of the mobile phone is tested, with the fixture used in the "test jig."
Main application models: 101-A,101-B.
Note: Manual toggle clamps can be used for all products or parts that are similar to the above 15 points regarding the manufacture of materials and production methods and have the characteristics of continuous mass production.
F. Furniture Manufacturing Industry
1. Metal furniture - furniture made of metal shapes. Manual toggle clamps are used for fixtures on "welding jigs."
Main application models: 11412,203-F,225-D,302-F,304,305 series etc.
2. Solid wood furniture - that is, furniture made of logs, quick fixtures are used in woodworking machines, such as "profiling woodworking milling machines" and "woodworking chamfering machines".
Main application models: 200-W-220-WLH series,21385,225-D etc.
3. For carved furniture, such as "mahogany furniture," manual toggle clamps are used as fixtures on woodworking carving machines.
Main application models: 220-WLH,302-D etc.
4. Oriented strand lumber production - that is, the log is processed into the oriented strand lumber, which is used as a fixture on the "board-sawing machine."
Main application models: F clamps.
Note: Plate furniture - furniture made of various plywood, with one or two manual toggle clamps occasionally used.
Note: All products or parts can be used when similar to the above four points regarding the manufacture of materials and production methods (e.g., fitness equipment such as treadmills, musical instruments and other instruments made of solid wood, other carved products, flooring made of oriented strand lumber) and having the characteristics of continuous mass production.
G. Refrigeration Equipment Industry
Refrigeration equipment mainly means medium and large cold stores, refrigerators/ cold closets, refrigeration trucks and other products. These products' manual toggle clamps are mainly used in the following aspects:
(1) Production of refrigeration equipment intermediate layer - PU foam insulation material serves as fixtures on the "foaming mold."
Main application models: 36224,36003,304-E,304-H,40341 etc.
(2) The welding of keels of cabinets, boxes and cars are used as fixtures and positioning bolts for "welding jigs."
Main application models: 11421,11412,203-F,12265,36020,304-E etc.
(3) The welding of gold sheet metal for the inner and outer layers of refrigerators, boxes and cars can be used as follows.
(3-1) For medium and small mass production, it is used in "welding molds."
Main application models: 11412,12265,210-C,203-F etc.
(3-2) For medium and large scale non-standard production, F-type clamps or crushing clamps are used, while C-type clamps are less used.
H. Decorative Building Materials Industry
It refers to the decorative building materials products produced by PU plastic foaming, such as carved lines, lamp panels, decorative flowers, internal and external angles, and Roman columns. The manual toggle clamp is used as a fixture on the "foaming mold."
Main application models: 40341.
I. Shoemaking Industry
It refers to the PU sole produced by PU foaming mode, and manual toggle clamps are used as a fixture in PU foaming molds for sole manufacture.
Main application models: 10448.
Note: Manual toggle clamps can be used for all products or parts that are produced with PU foaming methods and have the characteristics of continuous mass production.
Note: PU has been widely used in military, sports, construction and daily necessities. Manual toggle clamps can be used for products produced with PU foaming methods.
J. Plastic Machinery Manufacturing Industry
Manual toggle clamps are used as fittings for such machines as plastic crushers, vibration screens, and dryers.
Main application models: 431,101-B,40341 etc.
K. Printing Machinery Manufacturing Industry
Manual toggle clamps are used as fittings for such machines, such as stretcher machines (also known as stretching machines), copy boards (also known as exposure machines), and screen printing machines. This kind of machinery is not only used for ordinary text and pattern printing but also more for the manufacture of PCB boards in the electronics industry.
Main application models: 11412,203-F,203-P,12265.
L. Toy Manufacturing Industry
1. Electronic toy manufacturing industry: similar to points 5-1 and 5-2.
2. Plastic modification manufacturing industry: Generally used in the production line with injection molding ring. Manual toggle clamps are used for opening and closing the upper and lower molds on the molds of its production line.
Main application models: 20235,201-B,302-F etc.
M. Plastic Products Manufacturing Industry
Plastic products are basically divided into two categories: blow molding and injection molding. At present, no manual toggle clamp has been found in blow molding, while a large number of manual toggle clamps have been used for injection molding products. Even single-machine and single-model "injection molding machines" have begun to replace the old screw rod with 7-head manual toggle clamps or corner cylinders for fixing molds.
Notes:
(1) For the single-machine single-model injection molding machine, manual toggle clamp 7-heads and corner cylinders are widely used to replace the old screw rod nut fixing molds.
(2) In the loop injection molding production line, the manual toggle clamp is widely used as open/close locking mechanism for the upper and lower molds on the molds of the production line.
(3) In the production line of injection molding, the manual toggle clamp is widely used as a locking mechanism in its mold.
Main application models: 10448,302-F,36060,303-E,40341,431 etc.
N. Logistics Equipment Manufacturing Industry
1. For the welding of metal parts such as fork trucks and cabs, manual toggle clamps are used as fixtures for "welding jigs."
Main application models: 11412,10247,12265 etc.
2. For the welding of metal parts of manual movers, platform trucks and stacking trucks, manual toggle clamps are used as fixtures for "welding jigs."
Main application models: 11412,203-F,225-D,101-H,101-E etc.
3. For the iron wire welding of cages and cage carriers, manual toggle clamps are used as fixtures and positioning bolts for "welding fixtures of the iron wire.
Main application models: 203-F,201,302-F,101-A,304-C etc.
4. For the welding of racks, manual toggle clamps are used as positioning bolts and fixtures for forming and assembling "welding molds."
Main application models: 11412,225-D,203-F,302-F etc.
5. For the welding of metal parts of tool cabinets and mobile cabinets, manual toggle clamps are used as fixtures for "welding molds."
Main application models: 11412,225-D,203-F etc.
6. Barcode readers, scanners, printers, etc.: similar to points 5-1 and 5-2.
O. Engineering Machinery Manufacturing Industry
Such as excavators, loaders, concrete mixers, and pavers; manual toggle clamps are mainly used for welding cab covering metal parts as fixtures and positioning bolts for "welding jigs."
Main application models: 13002-B,36204,30607,12305,22502-B,10247 etc.
P. Elevator Manufacturing Industry
1. In the production of box elevators, manual toggle clamps are mainly used as fixtures for "welding molds" of box cages.
Main application models: 101-E,101-J,204-GB series etc.
2. In the production of box elevator doors, manual toggle clamps are mainly used as fixtures for "welding molds."
Main application models: 101-E,10247,25382,21384 etc.
3. In the production of escalators, manual toggle clamps are mainly used for the welding of keels as fixtures.
Main application models: F clamps.
Q. Container Manufacturing Industry
1. In the production of a dry box body, manual toggle clamps are mainly used as positioning bolts and fixtures for welding molds of the skeleton.
Main application models: 303-E,304-H,305-H,30607,101-J,204-G etc.
2. Production of refrigerated container boxes: similar to point 17-1.
3. For the production of the insulating layer for refrigerated containers, manual toggle clamps are used as fixtures on "foaming molds."
Main application models: 36224,36003 etc.
Note: One method of production is to make the inner and outer boxes well and then fill the insulation materials. This method does not require clamps (currently rare).
R. Aircraft Manufacturing Industry
1. In the production of body keels, the manual toggle clamp is used in "welding molds". The main types of use vary from factory to factory.
2. For the riveting of outer metal sheets and gluing of inner accessories, manual toggle clamps are used as a fixture.
Main application models: F clamps.
S. Machinery Manufacturing Industry
For the production of modular machine tools, machining centers and other machine tool equipment on its workbench or in the conversion mechanism, manual toggle clamps can be used as fixtures and change-over gears
Main application models: Push Pull Toggle Clamps.
T. Machining Industry
Manual toggle clamps can be used to replace the old stationary fixture on the workbench of the milling machine, slotting machine, drilling machine, boring machine, modular machine tool, machining center, CNC (various) machine tools, and other mechanical processing equipment process mechanical parts.
Main application models: Push-Pull Toggle Clamps.,Heavy Duty Weldable Toggle Clamps.
U. Other Industries
In addition to the above-mentioned industries, manual toggle clamps have been widely used in military industry, stylistic industry, office supplies manufacturing industry, medical equipment, and equipment manufacturing industry, drinking machinery and supplies manufacturing industry, power equipment manufacturing industry, bridge, highway equipment, and facilities manufacturing industry, tooling manufacturing industry, environmental protection, firefighting equipment, and facilities manufacturing industry, communication equipment and equipment manufacturing industry, decoration, installation industry, and high-tech fields.
